Test Run Checklist

Examine the items in this checklist and check each item before a test run.


Checked	No.	Description
	1	Correctly install and wire the drive as specified by this manual.
	2	Energize the drive.
	3	Set the voltage for the power supply in E1-01 [Input AC Supply Voltage].

Check the applicable items as specified by your control method.

Warning

Sudden Movement Hazard

Correctly wire the start/stop and safety circuits before you energize the drive.

If you momentarily close a digital input terminal, it can start a drive that is programmed for 3-Wire control and cause serious injury or death from moving equipment.

Table 1. V/f Control [A1-02 = 0] and Closed Loop V/f Control [A1-02 = 1]
Checked	No.	Description
	4	Select the best V/f pattern for your application and motor characteristics. Example: For a motor with a rated frequency of 60 Hz, set E1-03 = 1 [V/f Pattern Selection = Const Trq, 60Hz base, 60Hz max] as a standard V/f pattern.

Table 2. Closed Loop V/f Control [A1-02 = 1]
Checked	No.	Description
	5	Set F1-01 [Encoder 1 Pulse Count (PPR)] correctly and make sure that encoder pulse counting direction is correct.
	6	Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].

Table 3. Open Loop Vector Control [A1-02 = 2] or Closed Loop Vector Control [A1-02 = 3]
Checked	No.	Description
	7	Decouple motor shafts and machines.
	8	Refer to the information on the motor nameplate and set this data correctly: Motor rated power (kW) to T1-02 Motor rated voltage (V) to T1-03 Motor rated current (A) to T1-04 Motor base frequency (Hz) to T1-05 Number of motor poles to T1-06 Motor base speed (min^-1) to T1-07
	9	Do Rotational Auto-Tuning.

Table 4. Closed Loop Vector Control [A1-02 = 3]
Checked	No.	Description
	10	Set F1-01 [Encoder 1 Pulse Count (PPR)] and F1-05 [Encoder 1 Rotation Selection].
	11	Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].

Table 5. PM Open Loop Vector Control [A1-02 = 5]
Checked	No.	Description
	12	Set E5-01 through E5-24 [PM Motor Settings].

Table 6. PM Advanced Open Loop Vector [A1-02 = 6]
Checked	No.	Description
	13	Set E5-01 through E5-24 [PM Motor Settings].
	14	Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].

Table 7. PM Closed Loop Vector Control [A1-02 = 7]
Checked	No.	Description
	15	Set E5-01 through E5-24 [PM Motor Settings].
	16	Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].
	17	Set F1-01 [Encoder 1 Pulse Count (PPR)] and F1-05 [Encoder 1 Rotation Selection].
	18	Set E5-11 [Encoder Z-Pulse Offset].


Checked	No.	Description
	19	The keypad will show “Rdy” after starting to operate the motor.
	20	To give the Run command and frequency reference from the keypad, push to set to LOCAL Mode (when in LOCAL Mode, the LO/RE LED illuminates).
	21	If the motor rotates in the opposite direction during test run, switch two of the motor cables (U/T1, V/T2, W/T3).
	22	Set Heavy Duty or Normal Duty Mode with C6-01 [Normal / Heavy Duty Selection] to conform to the load condition.
	23	Set E2-01 [Motor Rated Current (FLA)] and L1-01 [Motor Overload Protection Select] correctly for motor thermal protection.
	24	Set the drive for REMOTE Mode when the control circuit terminals supply the Run command and frequency reference (in REMOTE Mode, the LO/RE LED turns OFF).
	25	When terminal A1 is used for the frequency reference: Voltage input Set DIP Switch S1-1 on the drive to “V”. Set H3-01 = 0, 1 [Terminal A1 Signal Level Select = 0 to 10V (Lower Limit at 0), -10 to +10V (Bipolar Reference)]. Set H3-02 = 0 [Terminal A1 Function Selection = Frequency Reference]. Current input Set DIP Switch S1-1 on the drive to “I”. Set H3-01 = 2, 3 [Terminal A1 Signal Level Select = 4 to 20 mA, 0 to 20 mA]. Set H3-02 = 0 [Terminal A1 Function Selection = Frequency Reference].
	26	When terminal A2 is used for the frequency reference: Voltage input Set DIP Switch S1-2 on the drive to “V”. Set H3-09 = 0, 1 [Terminal A2 Signal Level Select = 0 to 10V (Lower Limit at 0), -10 to 10 V (Bipolar Reference)]. Set H3-10 = 0 [Terminal A2 Function Selection = Frequency Reference]. Current input Set DIP Switch S1-2 on the drive to “I”. Set H3-09 = 2, 3 [Terminal A2 Signal Level Select = 4 to 20 mA, 0 to 20 mA]. Set H3-10 = 0 [Terminal A2 Function Selection = Frequency Reference].
	27	When terminal A3 is used for the frequency reference: Voltage input Set DIP Switch S4 on the drive to analog input side. Set DIP Switch S1-3 on the drive to “V”. Set H3-05 = 0, 1 [Terminal A3 Signal Level Select = 0 to 10V (Lower Limit at 0), -10 to +10V (Bipolar Reference)]. Set H3-06 = 0 [Terminal A3 Function Selection = Frequency Reference]. Current input Set DIP Switch S4 on the drive to analog input side. Set DIP Switch S1-3 on the drive to “I”. Set H3-05 = 2, 3 [Terminal A3 Signal Level Select = 4 to 20 mA (Lower Limit at 4), 0 to 20 mA (Bipolar Reference)]. Set H3-06 = 0 [Terminal A3 Function Selection = Frequency Reference].
	28	Make sure that the frequency reference reaches the necessary minimum and maximum values. → If drive operation is incorrect, make these adjustments: Gain adjustment: Set the maximum voltage and current values, then adjust the analog input gain until the frequency reference reaches the necessary value. (For terminal A1 input: H3-03, for terminal A2 input: H3-11, for terminal A3 input: H3-07) Bias adjustment: Set the maximum voltage/current values, then adjust the analog input bias until the frequency reference reaches the necessary minimum value. (For terminal A1 input: H3-04, for terminal A2 input: H3-12, for terminal A3 input: H3-08)